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Case Study – Boxed Rolls Recycling

Boxed Rolls Recycling (Painesville, OH)

By reviewing landfill data and working closely with Stew Murphy at the Avery Dennison facility in Painesville, OH, Heritage Program Manager, Matt Wilson, was able to successfully implement a recycling program that removes boxed rolls from landfill and eliminates one open top container from the facility.

After conversations with Avery Dennison and the vendor, Matt determined that procedural changes at the facility would allow for the material to be recycled instead of landfilled. With the new program, the boxed rolls are taken by the vendor who separates the cardboard boxes from the rolls. The cardboard boxes are then compacted and recycled, and the rolls are also recycled.

Matt worked closely with the site as well as the vendor to define what items could and could not be placed in the dumpster. Once determinations were made, site personnel had to be informed and on board with the new procedures if changes from landfill to recycling were to be successful. The implementation process lasted approximately six weeks, and the boxed roll material is now effectively recycled.

As a result of onboarding site personnel to the recycling changes and working with the vendor to determine logistics, an estimated 333 tons will be diverted from landfill annually, and the Avery Dennison facility is estimated to save approximately $6,783 annually.

 

For help streamlining recycling at your company, click here to connect with a Heritage Representative.

General Recycling – The Basics

This blog breaks down recycling basics, outlining general topics to think about when evaluating a recycling program or starting to recycle a new material. The “rules” outlined below will fluctuate slightly based on the specific services provided by each contracted recycler.

General Practices 

  • Education/Vendor Requirements – An essential aspect to a recycling program is a clear understanding of what is recyclable and how a recycler needs to receive the material. This information can be provided by your Heritage PM or the servicing recycler. Not knowing what material is acceptable can derail a recycling program and come with fees.
    • Signage –The easiest ways to educate a facility on recycling materials is signage outlining what is acceptable material.
    • Toolbox Talks/Meetings – Routine meetings update involved personnel on the success of a recycling program as well as changes in acceptable items and process.
  • Purity/Labor – When perusing a program for recycling that will generate a rebate, you should evaluate how to reduce each material down to its purer form as well as what can be done onsite to reduce the amount of handling required by a service provider. Not all facilities have the capability to segregate waste and process it for handling due to operational or financial constraints, however it is important to understand that this will happen somewhere in the process.
      • Grading – Almost all recyclable material will be given a “grade” based on the type of material, contamination between materials, and other categories which determines the value of the material.
  • Understanding Capabilities and waste – Facilities vary and having a good understanding of what that material is will help in establishing a successful recycling program. If a small location has limited streams it may not be worth separating the material into separate waste streams at the site because a) you will not see any cost benefit due to low volumes or b) the site may not have the resources required to perform appropriate material segregation. This basic understanding will allow sites to evaluate between two main styles of recycling:
    • Co-mingled – A ‘turn key’ process for recycling where recyclable materials are collected in a single container and then taken to a recycling facility where the servicing company will sperate and process.
       **Co-mingled programs will vary from region to region based on the market **
    • Segregated – Almost all material will either a) become more recyclable through onsite segregation or b) see a cost benefit by being segregated onsite. Segregation is best handled at the point of collection by putting in place separate containers for material, such asseparate containers in a cafeteria for trash, plastics, paper, compost, etc. This upfront work by a site can open different avenues for the material.
       **Different materials may be accepted in different forms outlined below. This will vary from region to region and again by service provider based on their capabilities. **
    • Mail Back Options – There is a trend in the industry to provide a larger variety of options for prepaid recycling boxes that are used to collect material and then mailed to the recycler, best for sites or waste streams with low volumes or storage
  • Ease – While segregating material in pure and easily handled forms is cost efficient, a recycling program must also be implemented in an understandable way for the people involved. This may mean outlining very clearly a complex process for segregation, but it may also mean choosing to outsource that segregation to the supplier via a co-mingled container in which all like materials can be deposited. This is largely dependent on the capabilities of a facility and the commitment of a team

Waste Stream Specific

The below provides rough details on ways to handle several materials from a cost standpoint. Each of these can typically be handled via a co-mingled service as well but should be confirmed with your Heritage PM or service provider.

  • Plastic – Plastic when segregated can sometimes be taken “loose”, but from both an efficiency and cost standpoint is better handled after some sort of processing such as baling, compacting, or grinding/shredding/chipping.
  • Paper – When segregated white paper is most commonly handled in cubic yard boxes. The way that it lays down on itself allows for efficient handling of the material.
    **This does not include secure destruct 
  • Cardboard – Cardboard when segregated and sometimes be taken “loose”, but from both an efficiency and cost standpoint is better handled after some sort of processing which can be done by either baling or compacting
  • Universal – Universal waste like all recyclables can be handle in a co-mingled fashion, though it does have additional restrictions. There are certain types of batteries and bulbs for instance that must be handled in certain ways specified by legal entities as well as potential additional requirements by recyclers. As with most recyclables sorting universal waste into individual waste streams will often be more cost effective from a recycling standpoint. Universal waste can also be handled in a mail back kit.
  • Electrical – Electrical waste (E-Waste) can be recycled in a co-mingled program, though different suppliers will have restrictions on how material can be received. E-waste can largely be tied to markets due to the recoverable material in the components. Some electronics can yield a rebate and others will not, this is influenced by the amount of resources needed to recover what material is available
  • Metals – Metal recycling operates under the same circumstances as other recyclables, meaning that if you put the labor in upfront, you will see a higher return via rebate. The first step to segregating metal by-product is to separate the materials into Ferrous and Non-ferrous materials.
    • Ferrous –Ferrous metals can be graded by the composition of the material, which can impact value, but the most common and simple onsite method for segregating would be to pull your production scrap metal from your maintenance or general scrap metal.
    • Non-ferrous – The list of categories into which non-ferrous metals can be segregate is large, but should be readily available from any scrap metal vendor. We can say that the focus should be on separating your non-ferrous metals into type (ex. copper, aluminum, brass, etc.). Once bucketed into those categories another good rule would be to separate the material by whether it has contaminated on it (ex. raw copper wire vs. insulated copper wire). Lastly the material will again be graded based on thickness so a thicker gauged wire is more cost beneficial to separate that into like sizes versus combining with a smaller braided wire.

For help streamlining recycling at your company, click here to connect with a Heritage Representative.

Zero Waste to Landfill

Eliminating the Waste Sent to Landfills Every Day

Amid sustainability discussions, the topic of a circular economy and even a “zero waste economy” occur frequently. Yet business waste is still transported into this country’s more than two thousand active landfills daily. Have you ever stopped to ponder ways to reduce what we throw away – personally or in your business? Is there a way that we can change our habits to minimize the trash sent to landfills? Industry leaders in environmental sustainability know that there are many options to reduce, reuse, and recycle the things we simply throw in the trash and to send Zero Waste to Landfills.

Benefits of Zero Waste to Landfill

You may ask yourself, “How would it benefit my business to eliminate or reduce waste sent to landfills?” By reducing waste and increasing recycling, the benefits to the environment and your company’s financial statements will probably outweigh the costs. First off, it could save your business money. Reduced waste and increased recycling can mean reduced disposal costs and increased revenues. A second benefit is meeting customer expectations for responsible manufacturing and improved life cycle assessments. Another benefit is that the process of reviewing your waste creation may identify ways to improve your manufacturing process. These efficiencies could be conserving human or supply resources, and conserving energy. Your business will be seen by investors, customers and competitors as industry leaders in environmental responsibility.

Steps to Become Zero Landfill

  1. Select a waste management team. These individuals will look over your current situation, determine your goals and develop an implementation plan. The right team should be committed to the goal of sending zero facility waste to a landfill. This can be an internal team or include help from an outside organization.
  2. Assess the current waste management and disposal methods of your company. By conducting a waste audit, you will receive an in-depth analysis of the company’s waste generation/management and disposal covering a certain period of time.
  3. Develop waste reduction and elimination strategies. After setting your goals, implement a plan to achieve short and longer term steps. Strategies can include looking at landfill alternatives like converting waste to energy (e.g. converting waste to fuels via certain incinerators or other outlets) or reusing resources through a recycling center or specialty outlets. To reduce your carbon footprint, you may need to look at your packaging and even consider the redesign of process flow and equipment.
  4. Engage employees. To reach zero waste to landfill, you need the help and cooperation of your employees. Raising awareness and providing training to your employees ensures that everyone is on the same page.

How Heritage Can Help

Every business generates waste and much of that waste can be considered by-products that still have value. By reducing, reusing, or recycling those byproducts, your company can save money or even create a new revenue stream. Heritage works with companies to attain their sustainable goals by building customized programs to reduce waste generation, improve recycling rates, and achieve Zero Waste to Landfill. Having a diverse industrial and commercial expertise, Heritage has the ability to adapt to changing environmental standards and definitions. Heritage embraces broad goals so when one goal is achieved, they can begin the process of reaching the next. We have a world class research and development team that has shown significant success in finding ways to turn waste into new products. Heritage takes pride in being a preferred partner in the process and helping 175 sites to achieve zero landfill status. Are you ready to take that next step to bettering your business and the environment? Contact Heritage today to get started.